The Land Rover Freelander is a lightweight sport
utility automobile (SUV) produced by the British maker Land Rover, in
both two-wheel and four-wheel drive versions. The current generation is
sold as the LR2 in North America and as the Freelander 2 in Europe. It
uses a monocoque (unibody) framework, in common with almost all other
'soft roaders' in its class, but unlike traditional SUVs that were built
with body-on-frame designs.Market research by the Rover Group in the
late 1980s advised that Land Rover could enter the compact SUV market
segment. In the early 1990s, the Rover Group had a restricted product
development budget and looked for a companion to develop the project,
which was codenamed CB40 (after Canley Building 40, where the concept
was initially developed). Rover's then-partner Honda chose and declined
to develop its own CR-V model that was launched in 1997.Rover decided to
go it alone with the CB40, using present parts and components, as it
had done with the MGF roadster. When BMW took over Rover Group in 1994,
the CB40 project received the capital it needed to proceed.The
Freelander had been launched in late 1997. It became Europe's
best-selling four-wheel drive model until 2002. The last Freelanders in
North America were sold as 2005 models.
There were a variety of models, based around five-door
estate and three-door softback (semi-convertible), hardback, and
commercial (van-like) variations. In 2004, Land Rover introduced an
improved and upgraded form of the Mark I; changes included a new inside
and major outside revisions, including a new face and rear.The
three-door model had been available in E, S, SE, Sport and Sport Premium
trim and the five-door model in available in Sport, S, SE, HSE, Sport
and E Premium trim.
Engine choices include:
1.8 litre I4 Rover K-Series petrol (1997â2006), badged as '1.8i' (Not sold in North America)
2.0 litre I4 Rover L-series diesel (1997â2000), badged as 'Di' or 'XDi'
2.0 litre I4 BMW M47 diesel (2001â2006), badged as 'TD4'
2.5 litre V6 Rover KV6 Engine petrol (2001â2006), badged as 'V6'
Manual gearboxes dominated the early designs, but
automatic Tiptronic-style gearboxes became increasingly popular and were
standard on the V6.Hill Descent Control (HDC) allows smooth and managed
hill descent in rough terrain without the motorist needing to touch the
brake pedal. When on, the vehicle will descend using the ABS brake
system to control each wheel's speed. If the vehicle accelerates without
motorist input, the system will automatically apply the brakes to slow
down to the desired vehicle speed. Cruise control buttons can adjust the
speed to a comfortable level. Applying force to the accelerator or
brake pedal will override the HDC system whenever the driver requires.
The other name for this might be Hill Mode Descent Control.With Hill
Descent Control drivers can be confident that even the ride down hills
with slippery or rough terrain will be smooth and controlled, and that
they will have the ability to keep control as long as sufficient
traction exists. Four-wheel-drive (4WD) and All Wheel Drive (AWD)
vehicles, these types of as Ford Territory, may have a Hill Descent
Control system installed, using the ABS stopping to control the car's
movement downhill, initially developed by Bosch for Land Rover. The
system can be controlled, usually by the Cruise Control buttons near or
on the steering wheel.Land Rover originally developed HDC for use on the
Freelander model which lacks the low range gears usually provided on
4x4 vehicles. At the time it was derided by enthusiasts, and many
claimed its set speed was too high for a controlled descent in hard
conditions. Later implementations such as the Range Rover combine HDC
with Traction Control and low-range gears, and also have actually
reduced the set speed to slower than walking pace for extra
control.Anti-lock braking system (ABS) is an automobile safety system
that allows the wheels on an engine vehicle to maintain tractive contact
with the road surface according to driver inputs while braking,
preventing the wheels from locking up (ceasing rotation) and avoiding
uncontrolled skidding. It is an automatic system that uses the
principles of threshold braking and cadence braking which were practiced
by skillful drivers with previous generation braking systems. It does
this at a much faster rate and with much better control than a motorist
could manage.ABS generally offers improved vehicle control and decreases
stopping distances on dry and slippery surfaces for many drivers;
however, on loose areas like gravel or snow-covered ABS, pavement can
significantly increase braking distance, although still improving car
control.Since initial widespread use in production cars, anti-lock
braking systems have evolved considerably. Recent versions not only
prevent wheel lock under braking, but additionally electronically
control the front-to-rear braking system bias. This function, according
to its particular capabilities and implementation, is known as
electronic brakeforce distribution (traction, EBD) control system,
emergency brake assist, or electronic security control (ESC).
Land Rover Freelander 1997-2006 factory workshop and repair manual 1998 1999 2000 2001 2002 2003 2004 2005 Download
The history of Land Rover dates back to the 1940s, when the Rover Company, a British car manufacturer, began developing a vehicle for use on farms and in other rugged terrain. The first prototype of what would become the Land Rover was built in 1947 and was officially launched at the Amsterdam Motor Show in 1948.
The original Land Rover was a simple, yet rugged vehicle, designed to be able to handle the toughest of conditions. It had a boxy body, a steel ladder frame chassis, and was powered by a 1.6-liter four-cylinder engine. It was also equipped with four-wheel drive, which gave it excellent traction and off-road capabilities. The vehicle quickly gained popularity among farmers, as well as other rural users, and soon became known as the "farmer's friend".
In the 1950s, Land Rover began to expand its product range, introducing new models such as the Series II and Series IIA. These models featured updated styling and improved performance, making them even more popular with customers. In the 1960s, the company introduced the Series III, which featured an even more powerful engine and a more refined design.
In the 1970s, Land Rover began to focus on developing luxury models, such as the Range Rover. The Range Rover was a revolutionary vehicle, as it combined off-road capabilities with luxury and comfort. It was an instant success, and quickly became one of the most popular luxury SUV's on the market.
In 1978, the Land Rover brand was separated from the Rover Company and became a standalone brand. The company continued to expand its product range, introducing new models such as the Discovery and the Defender. The Discovery was designed as a more family-friendly vehicle, while the Defender was focused on off-road capabilities.
In the 1990s, the Land Rover brand was acquired by BMW, which invested heavily in research and development. This allowed the company to introduce new technologies and improve the performance of its vehicles. In 2000, Ford acquired Land Rover from BMW, and continued to invest in the brand, introducing new models such as the Freelander and the Evoque.
In 2008, Indian car manufacturer Tata Motors acquired the Land Rover brand from Ford. Since then, Tata has invested heavily in the brand, introducing new models such as the New Discovery and the New Defender. The company has also focused on improving the performance and fuel efficiency of its vehicles, as well as on reducing their environmental impact.
Today, Land Rover is a well-respected brand, known for its luxury vehicles and excellent off-road capabilities. The company's products are sold in over 160 countries around the world, and it has a strong reputation for quality and reliability. Land Rover continues to innovate and improve its vehicles, with an emphasis on luxury, performance and sustainability.
### Input Shaft Replacement on a Land Rover Freelander
#### Tools Needed:
1. Socket set (metric)
2. Torque wrench
3. Pliers
4. Screwdriver set (flat and Phillips)
5. Transmission jack or floor jack and jack stands
6. Drain pan
7. Seal puller
8. Gear puller (if necessary)
9. RTV silicone sealant
10. Replacement input shaft
11. New input shaft seal
12. Cleaning cloths
#### Safety Precautions:
1. **Wear Safety Gear:** Always wear safety goggles and gloves.
2. **Work in a Ventilated Area:** Ensure proper ventilation to avoid inhaling fumes.
3. **Use Jack Stands:** Never rely solely on a floor jack; use jack stands for stability.
4. **Disconnect Battery:** Disconnect the negative terminal of the battery to avoid short circuits.
5. **Lift Vehicle Properly:** Ensure the vehicle is securely lifted and supported before starting work.
#### Step-by-Step Procedure:
1. **Preparation:**
- Park the vehicle on a flat surface and engage the parking brake.
- Disconnect the negative battery terminal.
2. **Drain Transmission Fluid:**
- Place a drain pan under the transmission.
- Remove the transmission fluid drain plug and allow fluid to completely drain.
3. **Remove Driveshaft:**
- Mark the position of the driveshaft for reinstallation.
- Remove the bolts connecting the driveshaft to the rear differential and transmission.
- Carefully slide the driveshaft out and set aside.
4. **Remove Transmission:**
- Support the transmission with a jack.
- Disconnect any electrical connections or sensors attached to the transmission.
- Remove the bolts securing the transmission to the engine.
- Carefully lower the transmission and set it aside.
5. **Access Input Shaft:**
- Once the transmission is removed, locate the input shaft.
- If necessary, remove additional components (e.g., bell housing, clutch if applicable) to access the input shaft.
6. **Remove Old Input Shaft:**
- Use a seal puller to remove the old input shaft seal carefully.
- If the input shaft is stuck, use a gear puller to detach it from the housing.
- Inspect the input shaft for wear or damage.
7. **Install New Input Shaft:**
- Apply a light coat of transmission fluid to the new input shaft.
- Carefully insert the new input shaft into place.
- Ensure it is seated properly in the housing.
8. **Replace Input Shaft Seal:**
- Install the new input shaft seal using a seal installer or appropriately sized socket to ensure it’s flush with the housing.
9. **Reassemble Transmission:**
- Reinstall any components that were removed to access the input shaft.
- Reattach the transmission to the engine, ensuring all bolts are torqued to manufacturer specifications.
10. **Reinstall Driveshaft:**
- Align the driveshaft with the marks made earlier.
- Reinstall and torque the driveshaft bolts to specification.
11. **Refill Transmission Fluid:**
- Replace the drain plug.
- Refill the transmission with the correct type and amount of fluid.
12. **Reconnect Battery:**
- Reconnect the negative battery terminal.
13. **Test Drive:**
- Start the vehicle and allow it to warm up.
- Test drive to ensure proper operation and check for leaks.
#### Common Pitfalls to Avoid:
- **Not Marking Driveshaft Position:** Always mark the driveshaft to ensure it is reinstalled in the same orientation.
- **Improper Torque Specifications:** Use a torque wrench to ensure all fasteners are tightened to the manufacturer’s specifications to avoid leaks or failure.
- **Ignoring Fluid Type:** Always use the recommended transmission fluid type.
- **Forgetting to Replace the Seal:** Ensure the input shaft seal is replaced to prevent fluid leaks.
By following these steps and precautions, the input shaft replacement on a Land Rover Freelander can be completed effectively.
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Installing a suspension lift kit on a Land Rover Freelander involves several key steps that work together to raise the vehicle's ride height. This process improves ground clearance and can enhance off-road capability. Here’s the theoretical breakdown of the installation:
### 1. **Understanding Suspension Components**
- **Shocks and Struts**: These dampen the impact of bumps and keep the tires in contact with the ground. A lift kit typically includes longer shocks to accommodate the increased height.
- **Springs**: These support the vehicle weight and determine ride height. Lift kits often replace factory springs with taller ones to increase clearance.
- **Control Arms**: These connect the suspension to the chassis. The geometry of the control arms can change with a lift, requiring either new arms or spacers to maintain proper alignment.
### 2. **Preparation and Assessment**
- Inspect the current suspension for wear or damage. A faulty suspension can lead to handling issues post-lift, compromising vehicle safety and performance.
- Gather necessary tools and parts, ensuring all components are compatible with the Freelander.
### 3. **Lifting the Vehicle**
- Use a hydraulic jack to raise the vehicle and secure it with jack stands. This ensures safe access to the suspension components.
### 4. **Removing Existing Suspension Components**
- Start by removing the wheels to access the suspension.
- Disconnect the shocks and struts from their mounting points. This is crucial as the new lift kit will replace these components.
- Remove the lower control arms and springs. Properly documenting the order of disassembly helps with reinstallation.
### 5. **Installing the Lift Kit Components**
- **Install New Springs**: Lift springs are installed to increase height. They provide additional lift by having a different coil design and spring rate.
- **Install New Shocks**: Longer shocks are necessary to accommodate the added height and ensure proper damping throughout the suspension travel.
- **Adjust Control Arms**: If necessary, install new control arms or spacers to maintain the correct alignment and geometry. This prevents issues like excessive camber or toe-in/out.
### 6. **Reassembly**
- Reattach all components in reverse order, ensuring bolts are torqued to specifications. Proper torque prevents loosening and maintains structural integrity.
### 7. **Alignment and Testing**
- After installation, a professional wheel alignment is essential. Lifting the vehicle alters suspension angles, which can lead to uneven tire wear and handling issues if not corrected.
- Test drive the vehicle to assess handling and comfort. Any unusual noises or handling characteristics should be investigated.
### Conclusion
By replacing or adjusting suspension components, a lift kit effectively raises the vehicle's center of gravity, improving ground clearance for off-road use. Proper installation and alignment ensure that the vehicle remains safe and functional, addressing potential faults in the original suspension setup.
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