The Chevrolet Aveo (T200) is the very first generation of the Chevrolet Aveo, a subcompact automobile manufactured since 2002 by GM Daewoo, the South Korean subsidiary of General Motors originally marketed as the Daewoo Kalos and prominently marketed as the Aveo. The model received the T200 internal codes, used first by Daewoo, and then, by GM Daewoo during the car's development. The T250 code was designated for the model's facelift. Designed, engineered and originally marketed by GM Daewoo, the Aveo superseded the Daewoo Lanos and was marketed worldwide in 120 countries under five brands (Chevrolet, Daewoo, Holden, Pontiac, and Suzuki). In its home market of South Korea, the T200 was known as Daewoo Kalos, before being rebranded Daewoo Gentra. In several Asian, Australasian, and European export markets, the "Daewoo Kalos" name was also used, only to be afterwards renamed "Chevrolet Aveo" or Holden Barina in the case of Australasia. Other names used consist of Chevrolet Lova in Asia and Pontiac G3 in the United States, selling alongside the "Chevrolet Aveo" version. In Canada, the name Pontiac Wave was initially followed, used by Pontiac G3 Wave, before adopting the "Pontiac G3" name used in the United States. Since 2003, Suzuki has also available a adaptation in Canada as the Suzuki Swift+ alongside the Chevrolet and Pontiac badged versions. T200's successor, the T300 was released in 2011. The Swift+ was dropped after the 2011 model year due to poor earnings along with the whole Suzuki brand, although Suzuki Canada lists 2010 as the final model year Swift+.
The Daewoo Kalos was introduced in 2002, based on a then-new Daewoo platform named T200, replacing the Daewoo Lanos (T100). Under development before Daewoo's bankruptcy, the Kalos was the company's first new model introduction following its subsequent takeover by General Motors. Manufacture of the Kalos began in early March, 2002, with pre-production prototypes shown at the Geneva Auto Show in April 2002. The nameplate Kalos derives from the Greek word for "beautiful" and "good".Designed by Italdesign, the Kalos derives directly from the Kalos fancy concept vehicle first presented at the 2000 Paris Motor Show and subsequent developmental concepts at the 2001 Frankfurt Motor Show, 2002 Geneva Auto Show, and 2003 at the Geneva Show. During this three-year programming period Daewoo had been struggling financially, with the ultimate fate of the company and the concept vehicle remaining uncertain.
Two different T200 front-end styling designs were available. Whenever released in 2002, the T200 headlamps were detached from the horizontal amber turn alert strip, located directly below. This detached style, utilized mainly in South Korea and North America, was used in conjunction with a semi-elliptical grille. When sales in Europe began in 2003, the headlights were an integrated unit that slanted upwards from the "V-shaped" grille towards the front fenders. In Australia, whenever the Daewoo Kalos was introduced in 2003, the hatchback featured the integrated lighting arrangement, with the detached style used to differentiate the sedans. In South Korea, in which the detached lights were used at first, the integrated design was later utilized as a facelift. The T200 sedan and five-door hatchback featured a swage line working along the lower body to the rear door, which kinks down prominently on the five-door. Five-doors additionally feature a side window in the C/D pillar with a distinctively angled lower edge. Interiors feature a circular motif throughout. Upon introduction the initial European models carried an emblem reading "Design Giugiaro." Referring to his firm's design of the Kalos, Giorgetto Giugiaro replied: "When we designed it, you set out to produce an alternative to conventional lines and tread new ways in terms of design."
The Kalos was sold in three available body styles: a 4-door sedan and 5-door hatchback from the beginning of production in 2002, and a 3-door hatchback available in some European markets beginning in 2005. All body styles meet North American subcompact and European B-segment or supermini size classifications. The interior amount was 102.7 cu ft (2,910 L) (5-door) and 107.4 cu ft (3,040 L) (sedan) according to the EPA, meeting the minimum criterion for a compact vehicle despite being advertised as a sub-compact. Headroom was unmatched in their class at the time of its introduction. Per the German Verband der Automobilindustrie (VDA) standard, 5-door hatchbacks featured 175 litres (6.2 cu ft) of cargo area with the rear seats in their upright positions and 735 litres (26.0 cu ft) with the rear seats folded down, with a maximum payload rating of 495 kg (1,091 lb). Per U.S. Ecological Protection Agency (EPA) ratings, the 5-door hatchbacks featured cargo volume of 11.7 cubic feet (330 L) (rear seats up) to 42 cu ft (1,200 L) (back seats down), with 7.1 cu ft (200 L) available in the sedan.
Chevrolet Aveo Factory workshop and repair manual 2002 - 2011 2003 2004 2005 2006 2007 2008 2009 2010
Chevrolet is a brand of automobile produced by General Motors (GM). It was founded in 1911 by Louis Chevrolet and William C. Durant. Durant had been a founder of GM, but was forced out of the company in 1910. He then teamed up with Chevrolet to start the new company, using Chevrolet's engineering expertise and Durant's business acumen.
The first Chevrolet was the Classic Six, a luxury car priced at ,500. It was introduced in 1912 and was in production until 1915. In 1914, Chevrolet introduced the Series H, a more affordable car that sold for 0. This was the first car to bear the Chevrolet name and it was a success, helping to establish the brand.
During World War I, Chevrolet stopped production of civilian cars to focus on building vehicles for the war effort. After the war, the company resumed production of civilian cars and introduced new models, such as the Series 490 and the Series D.
In 1918, Durant regained control of GM and merged Chevrolet with the company. Chevrolet became a division of GM and continued to produce a wide range of vehicles, from luxury cars to affordable automobiles for the masses.
In the 1920s, Chevrolet introduced the Series M Copper-Cooled, a car with an air-cooled engine, and the Series AB National, which was the first Chevrolet with an all-steel body. In the 1930s, Chevrolet introduced the Stovebolt, a six-cylinder engine, and the Master Deluxe, a more luxurious car.
During World War II, Chevrolet again stopped production of civilian cars to focus on building vehicles for the war effort. After the war, Chevrolet resumed production of civilian cars and introduced new models, such as the Fleetline and the Styleline.
In the 1950s, Chevrolet introduced the Bel Air, a full-size car that was a hit with consumers. The car was available in several different styles, including a convertible and a hardtop. Chevrolet also introduced the Corvette, a sports car that has become a classic.
In the 1960s, Chevrolet introduced the Camaro, a muscle car that competed with the Ford Mustang. The car was available in several different styles, including a coupe and a convertible. Chevrolet also introduced the Impala, a full-size car that was a hit with consumers.
In the 1970s, Chevrolet introduced the Monte Carlo, a luxury car, and the Vega, a compact car. The Vega was not a success and was discontinued in 1977. Chevrolet also introduced the Chevette, a subcompact car.
In the 1980s, Chevrolet introduced the Camaro and the Corvette, which have been popular sports cars. Chevrolet also introduced the Celebrity, a midsize car, and the S-10, a compact pickup truck.
In the 1990s, Chevrolet introduced the Cavalier, a compact car, and the Lumina, a midsize car. Chevrolet also introduced the Blazer, a midsize SUV, and the Suburban, a full-size SUV.
In the 2000s, Chevrolet introduced the Malibu, a midsize car, and the Silverado, a full-size pickup truck. Chevrolet also introduced the Equinox, a compact SUV, and the Tahoe, a full-size SUV.
In the 2010s, Chevrolet introduced the Camaro, the Corvette, the Spark, a subcompact car, the Sonic, a compact car, the Impala, a full-size car, and the Bolt, an electric car. Chevrolet also introduced the Trax, a compact SUV, and the Traverse, a midsize SUV.
Chevrolet continues to be a popular brand around the world
To replace piston rings on a Chevrolet Aveo T200 involves understanding both the function of the piston rings and the process of their replacement. Here’s a theoretical breakdown of the repair:
### Function of Piston Rings:
1. **Sealing**: Piston rings create a seal between the piston and the cylinder wall, preventing combustion gases from escaping into the crankcase.
2. **Lubrication Control**: They help manage the oil that lubricates the cylinder walls, ensuring that enough oil is present without excessive consumption.
3. **Heat Transfer**: Piston rings help dissipate heat from the piston to the cylinder wall, aiding in engine cooling.
### Symptoms of Worn Piston Rings:
- Increased oil consumption
- Blue smoke from the exhaust (indicating oil burning)
- Loss of engine power
- Poor compression leading to rough idling or difficulty starting
### Repair Process:
1. **Diagnosis**: Confirm that the issue is due to worn piston rings through compression tests or a leak-down test.
2. **Engine Disassembly**:
- Remove the engine from the vehicle or access it from the top.
- Detach components like the intake manifold, exhaust manifold, oil pan, and cylinder head to expose the pistons.
3. **Piston Removal**:
- Unbolt the connecting rods from the crankshaft.
- Carefully push the pistons out of the cylinder bore.
4. **Ring Removal**:
- Remove the old piston rings from each piston. This often requires using a ring expander tool to prevent damage.
5. **Cleaning**:
- Clean the piston grooves and the cylinder walls to remove carbon deposits and old oil residue.
6. **Installing New Rings**:
- Install new piston rings onto each piston, ensuring the correct orientation and gap settings according to manufacturer specifications.
7. **Reassembly**:
- Reinsert the pistons into the cylinders, reattach the connecting rods, and reassemble the engine components in reverse order of disassembly.
8. **Testing**:
- Start the engine and monitor for proper operation, checking for leaks and ensuring that the symptoms have been resolved.
### How the Repair Fixes the Fault:
- **Improved Sealing**: New piston rings restore proper sealing in the combustion chamber, preventing gas blow-by and improving compression.
- **Reduced Oil Consumption**: Fresh rings help control oil flow to the cylinder walls, thus minimizing oil burning and consumption.
- **Enhanced Performance**: By restoring compression, the engine operates more efficiently, leading to better power output and smoother operation.
This process effectively addresses the symptoms caused by worn piston rings and restores the engine’s performance and longevity.
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Sure! Here’s a step-by-step guide on how to replace the struts on a Chevrolet Aveo T200.
### Tools Required
- **Jack and Jack Stands**:
- **Use**: To lift the vehicle safely and securely.
- **Why**: You need to raise the car to access the struts, and jack stands provide stability.
- **Lug Wrench**:
- **Use**: To remove the wheel nuts.
- **Why**: You need to take off the wheels to access the struts.
- **Socket Set**:
- **Use**: To remove bolts and nuts from the strut assembly.
- **Why**: Various sizes are needed to match the bolts on the strut.
- **Wrench Set**:
- **Use**: To hold nuts in place while you turn bolts with a socket.
- **Why**: Some bolts may be in tight spaces, requiring a wrench for better access.
- **Spring Compressor**:
- **Use**: To compress the strut spring safely.
- **Why**: The spring is under tension and can be dangerous if it’s not compressed properly.
- **Torque Wrench**:
- **Use**: To ensure bolts are tightened to the manufacturer’s specifications.
- **Why**: Proper torque is crucial for safety and performance.
- **Pliers**:
- **Use**: To remove any clips or fasteners.
- **Why**: Useful for handling small components that may need removal.
### Replacement Parts
- **Strut Assembly**:
- **Why**: If the struts are worn or damaged, they need to be replaced to maintain ride quality and safety.
- **Recommendation**: Consider replacing both front or rear struts at the same time for balanced handling.
- **Strut Mounts**:
- **Why**: These may wear out along with the struts, leading to noise and poor handling.
- **Recommendation**: Replace them when you change the struts.
### Step-by-Step Procedure
- **Park the Vehicle**:
- Ensure the car is on a flat surface. Engage the parking brake.
- **Loosen Wheel Nuts**:
- Use the lug wrench to slightly loosen the nuts on the wheel where you’re replacing the strut, but don’t remove them yet.
- **Lift the Vehicle**:
- Use the jack to lift the car. Once raised, place jack stands under the vehicle for safety.
- **Remove the Wheel**:
- Fully remove the loosened wheel nuts and take off the wheel to expose the strut assembly.
- **Remove the Strut Assembly**:
- Locate the bolts securing the strut to the steering knuckle and the top mount. Use the socket set to remove these bolts.
- If necessary, use the wrench to hold the nuts in place while turning the bolts.
- **Compress the Spring**:
- Attach the spring compressor to the strut spring. Tighten it evenly to compress the spring safely.
- **Remove Top Mount Bolts**:
- Once compressed, access the strut top mount under the hood. Remove the bolts with the socket set.
- **Take Out the Strut**:
- With all bolts removed, carefully take out the strut assembly from the vehicle.
- **Install New Strut**:
- Place the new strut in the same position as the old one. Reverse the removal steps to secure it, ensuring the top mount and bottom bolts are tight.
- **Check Strut Mounts**:
- If you’re replacing strut mounts, do it at this stage. Ensure they are properly seated.
- **Reinstall the Wheel**:
- Place the wheel back on and hand-tighten the lug nuts.
- **Lower the Vehicle**:
- Remove the jack stands and lower the vehicle back to the ground.
- **Torque the Wheel Nuts**:
- Use the torque wrench to tighten the lug nuts to the manufacturer's specification.
### Final Checks
- **Test Drive**:
- Take a short drive to ensure the struts are functioning properly and check for any noise or handling issues.
By following these steps and using the right tools, you can successfully replace the struts on your Chevrolet Aveo T200. Always consult your vehicle’s manual for specific torque specifications and safety information.
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