Massey Ferguson 1963 MF35 Tractor factory workshop and repair manual
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File size 67 Mb PDF document searchable with bookmarks.
The PDF manual covers
Introduction
General Specifications
Engine
Cooling System
Fuel System and Carburation
Governor control
Electrical System
Lighting System
Clutch
Transmission
Rear Axle and Hubs
Hydraulic Mechanism and Linkage
Power Take-off shaft
Steering
Front Axle
Brakes
Seat, Hood and Fenders
Service Tools and Equipment
About the Massey Ferguson MF35
Massey Ferguson developed a wide range of agricultural vehicles and have a large share in the market across the globe especially in Europe. The company's first mass-produced tractor was the Ferguson TE-20, with a petrol motor, which was quickly changed by the Diesel 20. In 1958 the MF35, the first Massey Ferguson branded tractor (a Ferguson design) rolled off the factory floor. These tractors were massively popular and sold across the UK, Australia, Ireland as well as the United States.The Massey-Ferguson 35 was built to follow on from the successful Ferguson FE-35 following the title change to Massey Ferguson, formerly Massey-Harris-Ferguson produced by the merger in 1953 of Ferguson tractors and Massey-Harris. It featured a 35 hp (26 kW) Perkins engine.The MF 35 was introduced in 1957, and was basically a Ferguson FE-35 with the brand new business color scheme, of Red tinwork and Grey skid unit. But was offered in Both colour schemes for several years, with a choice of engines. An industrial version the Massey Ferguson 35X was introduced towards the end of production.A choice of engines and even colour scheme was available at some times of the production run. Other options included a choice of Wheel / tyre dimensions Industrial versions, badged as Massey Ferguson 35X.
Massey Ferguson MF35 Tractor factory workshop and repair manual
### Shift Detent Repair on Massey Ferguson MF35 Tractor
#### Tools Needed:
1. **Socket set (metric and standard)**
2. **Wrench set**
3. **Screwdrivers (flathead and Phillips)**
4. **Pry bar**
5. **Torque wrench**
6. **Replacement parts (detent ball, spring, gasket, oil seal if necessary)**
7. **Magnetic pickup tool (optional)**
8. **Clean rags**
9. **Container for oil**
#### Safety Precautions:
1. **Disconnect the battery** to prevent electrical shorts or accidental starts.
2. **Ensure the tractor is on level ground** and secured with wheel chocks.
3. **Wear safety goggles** and gloves to protect against oil and debris.
4. **Be cautious of sharp edges** when working around the tractor components.
#### Step-by-Step Repair Process:
1. **Prepare the Work Area:**
- Ensure you have a clean and organized workspace with adequate lighting.
2. **Drain Transmission Oil:**
- Place a container under the tractor and remove the oil drain plug, allowing the oil to fully drain.
3. **Remove the Shift Cover:**
- Use a socket or wrench to remove the bolts securing the shift cover on top of the transmission.
- Carefully lift off the cover and set it aside.
4. **Inspect the Shift Detent Mechanism:**
- Locate the detent mechanism, which typically includes the detent ball and spring.
- Check for wear or damage on the detent ball, spring, and surrounding components.
5. **Remove the Detent Assembly:**
- If the detent ball and spring are damaged, use a screwdriver or a magnetic pickup tool to remove them from the housing.
- Be cautious, as the spring may be under tension.
6. **Replace the Detent Ball and Spring:**
- Install the new detent ball and spring into the detent housing.
- Ensure the spring is seated correctly.
7. **Clean and Inspect the Gasket:**
- Clean the mating surfaces of the shift cover and transmission housing.
- Inspect the gasket; if it’s damaged, replace it with a new one.
8. **Reinstall the Shift Cover:**
- Position the shift cover back onto the transmission.
- Secure it with the bolts, tightening them to the manufacturer’s specifications using a torque wrench.
9. **Refill the Transmission Oil:**
- Replace the oil drain plug and refill the transmission with the appropriate oil through the fill port.
- Consult the owner’s manual for the correct oil type and capacity.
10. **Reconnect the Battery:**
- Reconnect the battery terminals securely.
11. **Test the Transmission:**
- Start the tractor and test the shifting to ensure smooth operation.
#### Common Pitfalls to Avoid:
- **Forgetting to drain the oil** can lead to spills and mess.
- **Not replacing the gasket** can cause oil leaks after reassembly.
- **Over-tightening bolts** can lead to warping or cracking of the shift cover.
- **Failing to check all components** can overlook other issues that may need attention.
By following these steps methodically, you can effectively repair the shift detent on a Massey Ferguson MF35 tractor. Always consult the specific service manual for your tractor for exact specifications and additional details. rteeqp73
- **Basic Understanding of Fuel Injectors**:
- Fuel injectors in the Massey Ferguson MF35 tractor deliver fuel into the engine's combustion chamber. Proper function is essential for efficient engine operation.
- **Tools Required**:
- **Wrenches (10mm and 13mm)**:
- Used to remove bolts and nuts securing the fuel injector and lines.
- Ensure you have both metric sizes as these are typically used in tractors.
- **Screwdriver Set (Flat and Phillips)**:
- To remove any covers or components that may obstruct access to the injectors.
- **Fuel Injector Puller Tool** (if available):
- Helps to safely remove the injectors without damaging them or the surrounding components.
- **Clean Rags**:
- For cleaning any spills and wiping down components to prevent dirt from entering the engine.
- **Container for Fuel**:
- To catch any fuel that may spill when disconnecting fuel lines.
- **Torque Wrench**:
- Ensures that injectors are tightened to the manufacturer's specifications when re-installing.
- **Replacement Parts (if needed)**:
- **Fuel Injector O-rings**:
- These are seals that may become hardened or cracked over time, causing leaks. Replacement is recommended if you see any wear.
- **Fuel Injector Nozzles**:
- If injectors are clogged or damaged, replacement nozzles may be required. Inspect for any visible damage or blockage.
- **Step-by-Step Instructions**:
- **Preparation**:
- Park the tractor on a flat surface and turn off the engine. Disconnect the battery to avoid any electrical issues.
- **Accessing Injectors**:
- Remove any covers or components blocking access using the screwdriver. Use rags to clean the area around the injectors to prevent contamination.
- **Disconnecting Fuel Lines**:
- Use the correct wrench size to carefully loosen and remove the fuel lines connected to the injectors. Have a container ready to catch any fuel that spills.
- **Removing Injectors**:
- If using a puller tool, place it around the injector and gently pull it out. If not, use the wrench to unscrew the injector directly by turning counterclockwise. Take care not to damage the injector seat.
- **Inspecting Injectors**:
- Check for any signs of wear or clogging. If the injector is dirty or damaged, consider replacing it.
- **Installing New or Cleaned Injectors**:
- If replacing injectors or nozzles, lubricate the O-rings with clean diesel fuel before installation. Insert the injector into the injector seat and tighten it securely with the torque wrench to the specified torque.
- **Reconnecting Fuel Lines**:
- Reattach the fuel lines, ensuring they are tight and secure to prevent leaks.
- **Final Checks**:
- Recheck all connections and ensure there are no tools left in the engine bay. Reconnect the battery.
- **Start the Engine**:
- Turn on the tractor and listen for any unusual noises. Check for leaks around the injectors and fuel lines.
- **Additional Tips**:
- Always consult the MF35 service manual for specific torque settings and injector specifications.
- If you're uncertain about any step, consider seeking help from a more experienced mechanic or technician. rteeqp73
### Input Shaft Bearing Replacement on a Massey Ferguson MF35 Tractor
#### Introduction
The input shaft bearing on a tractor is crucial for the smooth operation of the transmission. It supports the input shaft, which transfers power from the engine to the transmission. Over time, these bearings can wear out, leading to noise, vibration, or even transmission failure.
### Theory Behind the Repair
- **Function**: The input shaft bearing allows the input shaft to rotate smoothly within the transmission housing. It reduces friction and supports the shaft's axial and radial loads.
- **Failure Symptoms**: Signs of a failing bearing include grinding noises, difficulty shifting gears, or excessive movement of the input shaft. If ignored, it can lead to further damage to the transmission.
### Tools and Materials Needed
1. **Tools**:
- Socket set (including extensions)
- Wrenches
- Screwdrivers
- Pliers
- Hammer
- Bearing puller (if necessary)
- Torque wrench
- Pry bar
- Clean rags
- Safety glasses
- Work gloves
2. **Materials**:
- New input shaft bearing
- Gear oil (appropriate for the MF35)
- Gasket or sealant (if applicable)
### Step-by-Step Replacement Process
#### 1. Safety First
- **Park on Level Ground**: Ensure the tractor is on a stable surface.
- **Disconnect Battery**: Remove the negative terminal to prevent accidental starts.
- **Wear Safety Gear**: Use gloves and safety glasses.
#### 2. Remove the Transmission Cover
- **Locate the Cover**: The transmission cover is typically on top of the transmission housing.
- **Remove Bolts**: Use a socket or wrench to remove the bolts securing the cover. Keep track of where each bolt goes.
- **Lift Off the Cover**: Gently pry the cover off, being careful not to damage any gaskets.
#### 3. Access the Input Shaft
- **Identify the Input Shaft**: The input shaft is connected to the engine and extends into the transmission.
- **Remove Any Obstructions**: Unbolt or disconnect any components that block access to the input shaft, such as the clutch or other linkages.
#### 4. Remove the Old Bearing
- **Visual Inspection**: Check for any signs of wear or damage on the old bearing.
- **Use Bearing Puller**: If the bearing is stuck, use a bearing puller to carefully extract it from its housing.
- **Clean the Area**: Wipe down the bearing housing to remove debris or old grease.
#### 5. Install the New Bearing
- **Lubricate the New Bearing**: Apply a thin layer of gear oil to the new bearing to ensure smooth operation.
- **Press the Bearing In**: Carefully press or tap the new bearing into place using a socket that fits around the outer race of the bearing. Avoid tapping on the inner race.
#### 6. Reassemble the Components
- **Reinstall the Input Shaft**: Place the input shaft back into position and ensure it fits snugly into the new bearing.
- **Reconnect Any Removed Components**: Reattach any parts you previously disconnected or removed, ensuring everything is tightened to the manufacturer’s specifications.
#### 7. Replace the Transmission Cover
- **Inspect Gasket**: Check the gasket for wear. Replace if necessary.
- **Secure the Cover**: Place the transmission cover back on, aligning it with any dowels or guides. Tighten the bolts in a crisscross pattern to ensure an even seal.
#### 8. Fill with Gear Oil
- **Check Gear Oil Level**: Use the fill plug to add the appropriate gear oil to the transmission. Refer to the MF35 manual for the correct type and quantity.
#### 9. Test the Repair
- **Reattach Battery**: Connect the negative terminal.
- **Start the Tractor**: Run the engine and listen for unusual noises. Test the gears to ensure smooth operation.
### Potential Problems
- **Incorrect Installation**: Misalignment of the bearing may cause premature failure.
- **Failure to Lubricate**: Insufficient lubrication can lead to overheating and further damage.
- **Over-tightening**: Using excessive force when tightening bolts can damage the transmission housing.
### Conclusion
Replacing the input shaft bearing on a Massey Ferguson MF35 tractor requires careful attention to detail and proper tools. Understanding the system’s function and symptoms of failure can help you prevent larger issues down the line. With practice and patience, this task can become a valuable addition to your mechanical skills. rteeqp73