A skid loader, skid-steer loader or skidsteer is a small, rigid-frame, engine-powered machine with lift arms used to attach a wide variety of labor-saving tools or attachments.
Skid-steer loaders are typically four-wheel vehicles with the wheels mechanically locked in synchronization on each side, and where the left-side drive wheels can be driven independently of the right-side drive wheels. The wheels typically have no separate steering mechanism and hold a fixed straight alignment on the body of the machine. Turning is accomplished by differential steering, in which the left and right wheel pairs are operated at different speeds, and the machine turns by skidding or dragging its fixed-orientation wheels across the ground. The extremely rigid frame and strong wheel bearings prevent the torsional forces caused by this dragging motion from damaging the machine. As with tracked vehicles, the high ground friction produced by skid steers can rip up soft or fragile road surfaces. They can be converted to low ground friction by using specially designed wheels such as the Mecanum wheel. Skid-steer loaders are capable of zero-radius, "pirouette" turning, which makes them extremely maneuverable and valuable for applications that require a compact, agile loader. Skid-steer loaders are sometimes equipped with tracks instead of the wheels, and such a vehicle is known as a multi-terrain loader. Unlike in a conventional front loader, the lift arms in these machines are alongside the driver with the pivot points behind the driver's shoulders. Because of the operator's proximity to moving booms, early skid loaders were not as safe as conventional front loaders, particularly during entry and exit of the operator. Modern skid loaders have fully enclosed cabs and other features to protect the operator. Like other front loaders, it can push material from one location to another, carry material in its bucket or load material into a truck or trailer.
The first three-wheeled, front-end loader was invented by brothers Cyril and Louis Keller in Rothsay, Minnesota, in 1957. The Kellers built the loader to help a farmer, Eddie Velo, mechanize the process of cleaning turkey manure from his barn. The light and compact machine, with its rear caster wheel, was able to turn around within its own length, while performing the same tasks as a conventional front-end loader.
The Melroe brothers, of Melroe Manufacturing Company in Gwinner, North Dakota, purchased the rights to the Keller loader in 1958 and hired the Kellers to continue refining their invention. As a result of this partnership, the M-200 Melroe self-propelled loader was introduced at the end of 1958. It featured two independent front-drive wheels and a rear caster wheel, a 12.9 hp (9.6 kW) engine and a 750-pound (340 kg) lift capacity. Two years later they replaced the caster wheel with a rear axle and introduced the M-400, the first four-wheel, true skid-steer loader. The M-440 was powered by a 15.5 hp (11.6 kW) engine and had an 1,100-pound (500 kg) rated operating capacity. Skid-steer development continued into the mid-1960s with the M600 loader.
The conventional bucket of many skid loaders can be replaced with a variety of specialized buckets or attachments, many powered by the loader's hydraulic system. These include backhoe, hydraulic breaker, pallet forks, angle broom, sweeper, auger, mower, snow blower, stump grinder, tree spade, trencher, dumping hopper, pavement miller, ripper, tillers, grapple, tilt, roller, snow blade, wheel saw, cement mixer, and wood chipper machine.
Some models of skid steer now also have an automatic attachment changer mechanism. This allows a driver to change between a variety of terrain handling, shaping, and leveling tools without having to leave the machine, by using a hydraulic control mechanism to latch onto the attachments. Hydraulic supply lines to powered attachments may be routed so that the couplings are located near the cab, and the driver does not need to leave the machine to connect or disconnect those supply lines.
The original skid-steer loader arms were designed using a hinge at the rear of the machine to pivot the loader arm up into the air in an arc that swings up over the top of the operator. This design tends to limit the usable height to how long the loader arm is and the height of that pivot point. In the raised position the front of the loader arm moves towards the rear of the machine, requiring the operator to move extremely close to or press up against the side of a tall container or other transport vehicle to get the bucket close enough to dump accurately. At the highest arm positions the bucket may overflow the rear of the bucket and spill directly onto the top of the machine's cab.
An extended reach design uses multiple hinges and parallel lifting bars on the loader arm, with the main pivot points towards the center or front of the machine. This allows the loader arm to have much greater operating height while retaining a compact design, and allows the vertical movement to be less of an arc and more straight-up vertical, to keep the bucket forward of the operator's cab, allowing safe dumping into tall containers or vehicles.
A skid-steer loader can sometimes be used in place of a large excavator by digging a hole from the inside. The skid loader first digs a ramp leading to the edge of the desired excavation. It then uses the ramp to carry material out of the hole. The skid loader reshapes the ramp making it steeper and longer as the excavation deepens. This method is particularly useful for digging under a structure where overhead clearance does not allow for the boom of a large excavator, such as digging a basement under an existing house. Several companies make backhoe attachments for skid-steers. These are more effective for digging in a small area than the method above and can work in the same environments. Other applications may consist of transporting raw material around a job site, or assisting in the rough grading process.
### Gearbox Replacement on a Toyota 2Z
#### Theory Behind Gearbox Replacement
The gearbox (or transmission) in your Toyota 2Z is a critical component that transfers power from the engine to the wheels. It allows the vehicle to change speeds and maintain efficient engine performance. Over time, wear and tear, fluid leaks, or internal damage can lead to gearbox failure, necessitating a replacement.
#### Components of the Gearbox
1. **Transmission Case**: The outer shell that houses all internal components.
2. **Gears**: Different sizes and shapes that allow for various speed and torque outputs.
3. **Torque Converter**: For automatic transmissions, it transfers engine power to the gearbox.
4. **Clutch (Manual Transmissions)**: Engages/disengages the engine from the gearbox.
5. **Input Shaft**: Connects the engine power to the gearbox.
6. **Output Shaft**: Transfers power from the gearbox to the drive shaft.
7. **Shift Forks**: Move the gears into place when changing speeds.
8. **Transmission Fluid**: Lubricates the components and cools the system.
#### Tools Required
- Socket set
- Wrench set
- Screwdriver set
- Transmission jack
- Torque wrench
- Pliers
- Drain pan
- Safety glasses and gloves
#### Steps for Gearbox Replacement
1. **Preparation**:
- **Safety First**: Disconnect the battery.
- **Lift the Vehicle**: Use a jack to lift the car and secure it with jack stands.
2. **Drain Transmission Fluid**:
- Place a drain pan under the gearbox.
- Remove the drain plug and let the fluid completely drain out.
3. **Remove Driveshaft**:
- Depending on the vehicle type, detach the driveshaft from the gearbox.
- Mark the positions of the bolts to ensure correct reinstallation.
4. **Disconnect Linkages**:
- Remove the gear shift linkage or cable.
- Disconnect any electrical connectors related to the gearbox.
5. **Remove Mounting Bolts**:
- Locate and remove the bolts securing the gearbox to the engine and the crossmember.
- Support the gearbox with a transmission jack.
6. **Take Out the Gearbox**:
- Carefully slide the gearbox away from the engine. Be cautious of any remaining connections.
- Lower the gearbox using the transmission jack.
7. **Install New Gearbox**:
- Align the new gearbox with the engine.
- Raise it into position and secure it with mounting bolts. Tighten to the manufacturer's specified torque.
8. **Reconnect Linkages**:
- Reattach the gear shift linkage or cable.
- Reconnect any electrical connectors.
9. **Reinstall Driveshaft**:
- Position the driveshaft back into place and secure it with the marked bolts.
10. **Refill Transmission Fluid**:
- Replace the drain plug.
- Fill the new gearbox with the recommended transmission fluid through the filler plug.
11. **Final Checks**:
- Reconnect the battery.
- Start the vehicle and let it idle while checking for leaks.
- Test drive to ensure proper operation.
#### Common Issues That Can Arise
- **Fluid Leaks**: A common sign of gearbox failure; if seals are worn, they can cause leaks.
- **Strange Noises**: Grinding or whining sounds indicate internal damage.
- **Slipping Gears**: If the gearbox slips out of gear, it might indicate a problem with the clutch or internal gears.
### Analogy
Think of the gearbox like a bicycle gear system. Just as you shift gears to make pedaling easier or harder, the gearbox shifts to match the engine's power to the vehicle’s speed. If the bike chain is worn or the gears are damaged, it won’t function properly, just like a faulty gearbox can lead to poor vehicle performance.
### Conclusion
Replacing a gearbox is a complex but manageable task for a beginner mechanic. Following these steps carefully and understanding the components involved will help ensure a successful repair. Always refer to your vehicle's service manual for specific details and torque specifications.
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- Safety first (read once, then do): disconnect the negative battery terminal, wear eye protection and gloves, work on a flat level surface, use properly rated jack stands (not just a hydraulic jack), have a fire extinguisher nearby, and never put any part of your body under a transmission supported only by a jack.
- Summary of the job (one line): remove the automatic transmission from the engine, remove the old torque converter, fit a correct new torque converter and reinstall the transmission, refill and test.
- Required tools (detailed descriptions and how to use each):
- Socket set (metric, 6–24 mm) with ratchet and extensions: for bellhousing bolts, starter bolts, axle/drive bolts. Use the ratchet for normal bolts, extensions to reach recessed bolts. Keep a short, medium and long extension.
- Combination wrench set (metric): for places sockets can't reach. Use box end for high torque, open end for quick turning.
- Torque wrench (click‑style, 1/2" drive, 50–250 ft·lb range): to tighten critical bolts (converter-to-flexplate, bellhousing, crossmember) to factory torque. Set to spec and tighten until it clicks; recheck in sequence.
- Breaker bar (1/2" drive, 18–24"): for breaking loose tight bolts (bellhousing, transmission mount). Apply steady force; do not use cheater pipes on cheap bars.
- Transmission jack (or a stout floor jack with a transmission adapter and wood block if absolutely necessary): supports, raises and lowers the heavy awkward transmission safely. Transmission jacks are shaped to cradle the trans and have straps to secure it—do not attempt without one.
- Engine support bar or engine hoist (or an adjustable engine support): prevents the engine from tilting when the transmission is dropped. Place support under engine lifting points or use a hoist to hold engine weight.
- Jack and jack stands (rated for vehicle weight): raise and support the vehicle. Place stands under solid frame points. Use a hydraulic jack only to lift, then stands for support.
- Drain pan (large, deep): collects ATF when you disconnect cooler lines or pull the torque converter off. Have rags and absorbent pads.
- Fluid pump or funnel: for refilling transmission with ATF through dipstick tube or fill port. A pump makes refilling easier.
- Pry bar (flat, medium length): to carefully separate the bellhousing face from the engine after bolts are removed. Use gently and evenly to avoid bending housings.
- Screwdrivers (flat and Phillips), pick set: for clips, electrical connectors, pry out seals gently.
- Impact wrench (12V or pneumatic) — optional but speeds removal: use for stubborn bolts; if used, always finish torqueing with a torque wrench.
- Seal puller / small puller: to remove a leaking rear main seal or input shaft seal if replacement is needed. Use carefully to avoid damaging the crank or transmission case.
- Hammer and brass drift (or nylon mallet): for tapping components gently without damaging them. Don’t use steel hammers on soft parts.
- Dial indicator with magnetic base — optional for checking flexplate runout: measures runout to verify flexplate is straight; replace if runout exceeds spec.
- Shop manual or factory torque/spec sheet (paper or printout): contains bolt torque specs, transmission model identification, and disassembly sequence—required.
- Extra/optional tools and why they may be required:
- Impact gun: speeds bolt removal, useful for rusty bolts. Not required but helpful.
- Air compressor and pneumatic tools: speed and convenience.
- Engine hoist: if no engine support bar or if you want to lift engine slightly to ease transmission removal.
- Transmission fluid cooler disconnect tool or flare nut wrench: protects cooler line fittings from rounding.
- New mounting hardware kit (manufacturer sometimes advises replacing bolts/mounts): some torque converter or bellhousing bolts are torque‑to‑yield or security bolts—replace per manual.
- Parts to buy / replace and why (what to get):
- Correct replacement torque converter (match vehicle year, transmission model code—get exact OEM or correct aftermarket unit): required if converter is worn, noisy, slipping, contaminated or if you're removing trans for repairs. A wrong converter will not fit or will cause drivability problems.
- Torque converter mounting bolts (if specified as single‑use by OEM): some bolts are stretch or torque‑to‑yield—replace if manual requires. Always tighten to spec.
- Transmission fluid (ATF type specified by Toyota for your transmission): full refill and likely some added to torque converter prefill. Using wrong fluid damages the transmission.
- Transmission filter and pan gasket (if transmission is being removed or opened): good practice to replace the filter and gasket whenever trans is apart or when fluid is drained.
- Flexplate (ring gear/flywheel) — replace if cracked, warped, damaged or teeth missing: a damaged flexplate will ruin a new converter and cause vibration. Check for cracks near bolt holes.
- Rear main seal / crank seal — replace if leaking or if you must remove the flexplate / it’s accessible: convenient to replace while trans is off to avoid future leak.
- Transmission mount and crossmember components — replace if worn or damaged (helps alignment and reduces vibration).
- Cooler line O‑rings / fittings: if you disconnect cooler lines, replace small O‑rings to avoid leaks.
- Threadlocker (blue) for certain bolts if specified and anti‑seize for studs if recommended by manual.
- New shims or alignment dowels if missing/damaged.
- Signs you must replace the torque converter:
- Slipping, shuddering at certain speeds, strange noises (growl, rattle) coming from bellhousing, burnt ATF smell, contamination of fluid with metal or clutch material. If converter is damaged or contaminated internally, replacement is required.
- Preparatory checks (before starting):
- Identify the transmission model number (tag on trans) and get the exact torque converter part number.
- Read the vehicle/factory service manual steps for your vehicle—use their torque specs and bolt sequences.
- Make sure you have a safe workspace, enough time, and a helper if possible (heavy items).
- Procedure outline (high level, safe and essential steps — follow factory manual for full details and torque specs):
- Disconnect battery negative.
- Raise and support vehicle on jack stands; remove protector covers as needed.
- Drain transmission fluid (optional) and place drain pan under cooler line connections and pan. Cap cooler lines to prevent contamination.
- Remove driveshaft or CV axles as required for your drivetrain (FWD: unbolt halfshafts from trans or hub then separate; RWD: remove driveshaft). Support axles/CV joints to avoid damage.
- Remove starter motor (gives access to some converter bolts). Disconnect electrical connectors for transmission (sensors, solenoids), shifter linkage, and speedometer cable if present. Label connectors mentally or with tape.
- Support the transmission with the transmission jack and secure to the jack with straps. Support engine with engine support bar or hoist so weight doesn’t shift when trans is removed.
- Remove crossmember and transmission mount(s).
- Remove bellhousing bolts (use breaker bar or impact). Keep note of bolt lengths/locations—some are different.
- Carefully separate the transmission from the engine by sliding it rearward on the transmission jack. The torque converter will be attached to the transmission input shaft; slide back until converter clears the flexplate. At this point reach in and remove the torque converter-to-flexplate bolts (some bolts are accessible only after slight separation). Remove bolts in a crisscross pattern.
- Lower the transmission enough to access and remove the torque converter from the input shaft. Remove the torque converter; expect fluid spillage—drain pan underneath. Inspect transmission pump/mating surfaces for damage.
- Inspect flexplate for cracks or runout. Replace flexplate if damaged or if runout exceeds spec. Replace rear main seal now if leaking or as preventive maintenance.
- Install new torque converter: ensure it is the correct model. Lubricate input splines lightly with ATF if manual recommends. Slide converter onto input shaft fully until it seats on the pump—usually you will feel/hear a few distinct “engagement” clicks as it seats; many manuals require rotating slightly and pushing until it fully engages (must engage fully, or the pump will not pick up fluid and the converter will be damaged). Rotate the converter to align bolt holes and install bolts finger tight, then torque to spec in a star/crisscross sequence.
- Raise and align transmission to the engine carefully—make sure the torque converter petals mesh into flexplate; guide input shaft into converter without forcing. Slide transmission forward until bellhousing contacts engine block. Install bellhousing bolts and torque to spec.
- Reinstall crossmember, mounts, starter, axles/driveshaft, electrical connectors, cooler lines (with new O‑rings if used), and anything else removed.
- Refill transmission with the correct amount/type of ATF. Many mechanics prefill the converter with a few liters before installation or spin it by hand to pump fluid into the pump; follow manual recommendations.
- Reconnect battery, start engine, let idle, cycle shifter through all positions with brake applied to circulate fluid. With engine warmed to operating temperature, check fluid level per manual (dipstick method or fill plug method) and top to spec.
- Check for leaks, re‑torque bolts after a short test drive if recommended, then road test slowly checking for proper engagement and no shudder or noise.
- Important usage tips for tools during the job:
- Torque wrench: always use the correct drive size and wrench range. Bring the wrench to the set torque smoothly; do not use it to break bolts loose. Rezero before storing.
- Breaker bar: use slow, steady pressure. Keep the body position secure; if a bolt suddenly frees, you can hurt yourself.
- Transmission jack: center the transmission on the tray, strap it securely, and raise/lower slowly. Use a helper to guide the transmission when aligning to the engine.
- Pry bar: only pry on cast surfaces or designated separation points to avoid bending housings. Use the smallest force necessary.
- Seal puller: pry behind seal lip and pull straight out; avoid scalloping the crank surface.
- Impact gun: if used, do short bursts and then finish critical bolts with torque wrench to spec.
- Common pitfalls and how to avoid them:
- Not seating the new torque converter fully onto the input shaft/pump before bolting—this can destroy the transmission pump. Make sure it seats all the way and you can feel/measure the gap per manual.
- Using the wrong torque converter model—match transmission code and year. Don’t assume interchangeability.
- Not supporting the engine—engine will tilt and wiring/hoses can bind or break.
- Reusing worn flexplate or bent bolts—always inspect and replace as needed.
- Failing to refill or prime the converter—running the transmission dry on startup causes catastrophic damage.
- Final checks after reassembly:
- Inspect for leaks (cooler lines, rear seal, pan gasket).
- Check fluid level hot per manual, adjust if low/high.
- Listen for unusual noises, check for shudder or slipping during acceleration.
- Recheck torque on key bolts after a short run if the manual recommends.
- If you are a complete beginner and only have "basic tools":
- You must obtain a transmission jack or at least a well‑rated floor jack and transmission adapter and a second person to help—do not attempt solo without proper support gear.
- Get a torque wrench (essential) and a decent socket set; these are non‑optional for safety and proper assembly.
- If you cannot get a transmission jack or engine support, have the job done by a shop — transmission removal/reinstallation is heavy and alignment‑critical.
- Quick parts shopping checklist to bring to parts store (buy exact fit for your vehicle):
- New torque converter (match transmission code)
- ATF (Toyota-specified type) — quantity per manual + ~2–3 L extra for converter prefill
- Transmission filter + pan gasket
- Torque converter bolts (if OEM single‑use)
- Flexplate (if damaged) and rear main seal (recommended to have on hand)
- Transmission mount(s) and crossmember hardware if worn
- Cooler line O‑rings
- Final safety reminder (last line): never work under a vehicle supported only by a jack and never rush the job—proper supports, correct parts, and correct torqueing are essential to prevent injury and catastrophic transmission failure.
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### Blower Motor Replacement on a Toyota 2Z
#### Tools Needed:
1. **Socket Set** (10mm and 12mm sockets)
2. **Ratchet and Extensions**
3. **Screwdrivers** (Flathead and Phillips)
4. **Pliers**
5. **Trim Removal Tool**
6. **Multimeter** (optional for testing)
7. **Safety Glasses**
8. **Gloves**
#### Safety Precautions:
- **Disconnect the Battery:** Always disconnect the negative terminal of the battery to prevent electrical shorts and shocks.
- **Work in a Well-Ventilated Area:** Ensure adequate airflow, especially if you're working with solvents or other chemicals.
- **Wear Safety Glasses and Gloves:** Protect your eyes and hands from debris and sharp edges.
#### Step-by-Step Procedure:
1. **Disconnect the Battery:**
- Use a socket wrench to remove the negative terminal (usually 10mm) from the battery.
2. **Access the Blower Motor:**
- Typically located under the dashboard on the passenger side.
- Remove any necessary panels or covers using a trim removal tool or screwdriver.
3. **Remove the Blower Motor Housing:**
- Locate the blower motor assembly. It is usually secured with screws (10mm).
- Use the ratchet and appropriate socket to remove the screws.
4. **Disconnect Electrical Connectors:**
- Carefully disconnect the electrical connector from the blower motor. You may need to press a tab or pull a clip to release it.
5. **Remove the Blower Motor:**
- Carefully pull the blower motor out of its housing. If it's stuck, gently twist or rock it to break any sealant or debris.
6. **Install the New Blower Motor:**
- Place the new blower motor into the housing. Ensure it sits flush and aligns with any mounting points.
7. **Reconnect Electrical Connectors:**
- Connect the electrical connector to the new blower motor, ensuring it clicks into place.
8. **Reattach the Blower Motor Housing:**
- Secure the blower motor housing with the screws removed earlier. Tighten them securely but avoid over-tightening.
9. **Reinstall Any Panels or Covers:**
- Replace any panels or covers that were removed to access the blower motor.
10. **Reconnect the Battery:**
- Reattach the negative terminal to the battery and tighten.
11. **Test the New Blower Motor:**
- Start the vehicle and test the blower motor at various speeds to ensure it operates correctly.
#### Common Pitfalls to Avoid:
- **Not Disconnecting the Battery:** Failing to disconnect can lead to electrical shorts.
- **Forcing Components:** If parts do not fit easily, double-check alignment rather than forcing them.
- **Ignoring Dust and Debris:** Clean any dust or debris from the blower motor housing before installing the new motor to ensure proper airflow.
- **Not Testing:** Always test the blower motor after installation to confirm proper function.
### Replacement Parts:
- **New Blower Motor:** Ensure it is compatible with your specific Toyota 2Z model.
- **Gasket or Sealant:** If the motor requires a gasket, ensure it is replaced to prevent air leaks.
By following these steps and precautions, you can successfully replace the blower motor on a Toyota 2Z.
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