A skid loader, skid-steer loader or skidsteer is a small, rigid-frame, engine-powered machine with lift arms used to attach a wide variety of labor-saving tools or attachments.
Skid-steer loaders are typically four-wheel vehicles with the wheels mechanically locked in synchronization on each side, and where the left-side drive wheels can be driven independently of the right-side drive wheels. The wheels typically have no separate steering mechanism and hold a fixed straight alignment on the body of the machine. Turning is accomplished by differential steering, in which the left and right wheel pairs are operated at different speeds, and the machine turns by skidding or dragging its fixed-orientation wheels across the ground. The extremely rigid frame and strong wheel bearings prevent the torsional forces caused by this dragging motion from damaging the machine. As with tracked vehicles, the high ground friction produced by skid steers can rip up soft or fragile road surfaces. They can be converted to low ground friction by using specially designed wheels such as the Mecanum wheel. Skid-steer loaders are capable of zero-radius, "pirouette" turning, which makes them extremely maneuverable and valuable for applications that require a compact, agile loader. Skid-steer loaders are sometimes equipped with tracks instead of the wheels, and such a vehicle is known as a multi-terrain loader. Unlike in a conventional front loader, the lift arms in these machines are alongside the driver with the pivot points behind the driver's shoulders. Because of the operator's proximity to moving booms, early skid loaders were not as safe as conventional front loaders, particularly during entry and exit of the operator. Modern skid loaders have fully enclosed cabs and other features to protect the operator. Like other front loaders, it can push material from one location to another, carry material in its bucket or load material into a truck or trailer.
The first three-wheeled, front-end loader was invented by brothers Cyril and Louis Keller in Rothsay, Minnesota, in 1957. The Kellers built the loader to help a farmer, Eddie Velo, mechanize the process of cleaning turkey manure from his barn. The light and compact machine, with its rear caster wheel, was able to turn around within its own length, while performing the same tasks as a conventional front-end loader.
The Melroe brothers, of Melroe Manufacturing Company in Gwinner, North Dakota, purchased the rights to the Keller loader in 1958 and hired the Kellers to continue refining their invention. As a result of this partnership, the M-200 Melroe self-propelled loader was introduced at the end of 1958. It featured two independent front-drive wheels and a rear caster wheel, a 12.9 hp (9.6 kW) engine and a 750-pound (340 kg) lift capacity. Two years later they replaced the caster wheel with a rear axle and introduced the M-400, the first four-wheel, true skid-steer loader. The M-440 was powered by a 15.5 hp (11.6 kW) engine and had an 1,100-pound (500 kg) rated operating capacity. Skid-steer development continued into the mid-1960s with the M600 loader.
The conventional bucket of many skid loaders can be replaced with a variety of specialized buckets or attachments, many powered by the loader's hydraulic system. These include backhoe, hydraulic breaker, pallet forks, angle broom, sweeper, auger, mower, snow blower, stump grinder, tree spade, trencher, dumping hopper, pavement miller, ripper, tillers, grapple, tilt, roller, snow blade, wheel saw, cement mixer, and wood chipper machine.
Some models of skid steer now also have an automatic attachment changer mechanism. This allows a driver to change between a variety of terrain handling, shaping, and leveling tools without having to leave the machine, by using a hydraulic control mechanism to latch onto the attachments. Hydraulic supply lines to powered attachments may be routed so that the couplings are located near the cab, and the driver does not need to leave the machine to connect or disconnect those supply lines.
The original skid-steer loader arms were designed using a hinge at the rear of the machine to pivot the loader arm up into the air in an arc that swings up over the top of the operator. This design tends to limit the usable height to how long the loader arm is and the height of that pivot point. In the raised position the front of the loader arm moves towards the rear of the machine, requiring the operator to move extremely close to or press up against the side of a tall container or other transport vehicle to get the bucket close enough to dump accurately. At the highest arm positions the bucket may overflow the rear of the bucket and spill directly onto the top of the machine's cab.
An extended reach design uses multiple hinges and parallel lifting bars on the loader arm, with the main pivot points towards the center or front of the machine. This allows the loader arm to have much greater operating height while retaining a compact design, and allows the vertical movement to be less of an arc and more straight-up vertical, to keep the bucket forward of the operator's cab, allowing safe dumping into tall containers or vehicles.
A skid-steer loader can sometimes be used in place of a large excavator by digging a hole from the inside. The skid loader first digs a ramp leading to the edge of the desired excavation. It then uses the ramp to carry material out of the hole. The skid loader reshapes the ramp making it steeper and longer as the excavation deepens. This method is particularly useful for digging under a structure where overhead clearance does not allow for the boom of a large excavator, such as digging a basement under an existing house. Several companies make backhoe attachments for skid-steers. These are more effective for digging in a small area than the method above and can work in the same environments. Other applications may consist of transporting raw material around a job site, or assisting in the rough grading process.
### Gearbox Replacement on a Toyota 2Z
#### Theory Behind Gearbox Replacement
The gearbox (or transmission) in your Toyota 2Z is a critical component that transfers power from the engine to the wheels. It allows the vehicle to change speeds and maintain efficient engine performance. Over time, wear and tear, fluid leaks, or internal damage can lead to gearbox failure, necessitating a replacement.
#### Components of the Gearbox
1. **Transmission Case**: The outer shell that houses all internal components.
2. **Gears**: Different sizes and shapes that allow for various speed and torque outputs.
3. **Torque Converter**: For automatic transmissions, it transfers engine power to the gearbox.
4. **Clutch (Manual Transmissions)**: Engages/disengages the engine from the gearbox.
5. **Input Shaft**: Connects the engine power to the gearbox.
6. **Output Shaft**: Transfers power from the gearbox to the drive shaft.
7. **Shift Forks**: Move the gears into place when changing speeds.
8. **Transmission Fluid**: Lubricates the components and cools the system.
#### Tools Required
- Socket set
- Wrench set
- Screwdriver set
- Transmission jack
- Torque wrench
- Pliers
- Drain pan
- Safety glasses and gloves
#### Steps for Gearbox Replacement
1. **Preparation**:
- **Safety First**: Disconnect the battery.
- **Lift the Vehicle**: Use a jack to lift the car and secure it with jack stands.
2. **Drain Transmission Fluid**:
- Place a drain pan under the gearbox.
- Remove the drain plug and let the fluid completely drain out.
3. **Remove Driveshaft**:
- Depending on the vehicle type, detach the driveshaft from the gearbox.
- Mark the positions of the bolts to ensure correct reinstallation.
4. **Disconnect Linkages**:
- Remove the gear shift linkage or cable.
- Disconnect any electrical connectors related to the gearbox.
5. **Remove Mounting Bolts**:
- Locate and remove the bolts securing the gearbox to the engine and the crossmember.
- Support the gearbox with a transmission jack.
6. **Take Out the Gearbox**:
- Carefully slide the gearbox away from the engine. Be cautious of any remaining connections.
- Lower the gearbox using the transmission jack.
7. **Install New Gearbox**:
- Align the new gearbox with the engine.
- Raise it into position and secure it with mounting bolts. Tighten to the manufacturer's specified torque.
8. **Reconnect Linkages**:
- Reattach the gear shift linkage or cable.
- Reconnect any electrical connectors.
9. **Reinstall Driveshaft**:
- Position the driveshaft back into place and secure it with the marked bolts.
10. **Refill Transmission Fluid**:
- Replace the drain plug.
- Fill the new gearbox with the recommended transmission fluid through the filler plug.
11. **Final Checks**:
- Reconnect the battery.
- Start the vehicle and let it idle while checking for leaks.
- Test drive to ensure proper operation.
#### Common Issues That Can Arise
- **Fluid Leaks**: A common sign of gearbox failure; if seals are worn, they can cause leaks.
- **Strange Noises**: Grinding or whining sounds indicate internal damage.
- **Slipping Gears**: If the gearbox slips out of gear, it might indicate a problem with the clutch or internal gears.
### Analogy
Think of the gearbox like a bicycle gear system. Just as you shift gears to make pedaling easier or harder, the gearbox shifts to match the engine's power to the vehicle’s speed. If the bike chain is worn or the gears are damaged, it won’t function properly, just like a faulty gearbox can lead to poor vehicle performance.
### Conclusion
Replacing a gearbox is a complex but manageable task for a beginner mechanic. Following these steps carefully and understanding the components involved will help ensure a successful repair. Always refer to your vehicle's service manual for specific details and torque specifications.
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- **Safety First**
- Ensure the vehicle is parked on a level surface.
- Engage the parking brake and wear safety glasses and gloves.
- **Tools Required**
- **Ratchet and Socket Set**: Used to remove bolts. Ensure you have both metric and standard sizes (typically 10mm to 14mm for Toyota).
- **Wrench Set**: Useful for tightening or loosening bolts in tight spaces.
- **Pliers**: Handy for removing clips and hoses.
- **Brake Fluid**: Necessary for refilling the system after replacement.
- **Basin or Bucket**: To catch any brake fluid that may leak.
- **Replacement Clutch Slave Cylinder**: Required if the old one is leaking or not functioning properly. Make sure to get a part compatible with your specific Toyota model.
- **Rags or Paper Towels**: For cleaning up any spills and for general cleanup.
- **Preparation**
- Disconnect the negative battery terminal to avoid electrical issues.
- Locate the clutch slave cylinder (usually near the transmission).
- **Drain the Hydraulic Fluid**
- Place a basin under the slave cylinder to catch fluid.
- Remove the bleeder screw (usually a small bolt on the top) and let fluid drain out.
- **Remove the Old Slave Cylinder**
- Use the ratchet and appropriate socket to remove the mounting bolts holding the slave cylinder in place.
- Disconnect the hydraulic line using a wrench. Be cautious as some fluid may still be present.
- Remove the slave cylinder from its mount.
- **Inspect for Damage**
- Check for any damaged components (e.g., the hydraulic line, mounting bolts). Replace as necessary to ensure a proper seal.
- **Install the New Slave Cylinder**
- Position the new slave cylinder in place.
- Reattach the hydraulic line and tighten it with a wrench (ensure it’s snug but avoid over-tightening).
- Secure the new slave cylinder with the mounting bolts using the ratchet.
- **Refill and Bleed the System**
- Fill the clutch fluid reservoir with new brake fluid.
- Bleed the clutch system to remove air. This typically involves having an assistant pump the clutch pedal while you open and close the bleeder screw.
- **Check for Leaks**
- Inspect the area around the new slave cylinder for any leaks.
- If there are no leaks, proceed to reattach the negative battery terminal.
- **Test Drive**
- Start the vehicle and test the clutch operation.
- Ensure the pedal feels firm and there are no unusual noises.
- **Cleanup**
- Dispose of any spilled brake fluid and clean up the work area.
### Replacement Parts Considerations
- **Clutch Slave Cylinder**: This is the primary component being replaced. If it is leaking or not functioning, it needs replacement for proper clutch operation.
- **Hydraulic Fluid**: It's important to use the correct type of brake fluid (usually DOT 3 or DOT 4) to maintain system integrity.
- **Seals and Gaskets**: If the hydraulic line is old or damaged, consider replacing it to prevent future leaks.
### Additional Tips
- Always consult a repair manual specific to your vehicle for torque specifications and detailed diagrams.
- If unsure about any step, seek advice from an experienced mechanic or watch instructional videos for visual guidance.
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### Blower Motor Replacement on a Toyota 2Z
#### Tools Needed:
1. **Socket Set** (10mm and 12mm sockets)
2. **Ratchet and Extensions**
3. **Screwdrivers** (Flathead and Phillips)
4. **Pliers**
5. **Trim Removal Tool**
6. **Multimeter** (optional for testing)
7. **Safety Glasses**
8. **Gloves**
#### Safety Precautions:
- **Disconnect the Battery:** Always disconnect the negative terminal of the battery to prevent electrical shorts and shocks.
- **Work in a Well-Ventilated Area:** Ensure adequate airflow, especially if you're working with solvents or other chemicals.
- **Wear Safety Glasses and Gloves:** Protect your eyes and hands from debris and sharp edges.
#### Step-by-Step Procedure:
1. **Disconnect the Battery:**
- Use a socket wrench to remove the negative terminal (usually 10mm) from the battery.
2. **Access the Blower Motor:**
- Typically located under the dashboard on the passenger side.
- Remove any necessary panels or covers using a trim removal tool or screwdriver.
3. **Remove the Blower Motor Housing:**
- Locate the blower motor assembly. It is usually secured with screws (10mm).
- Use the ratchet and appropriate socket to remove the screws.
4. **Disconnect Electrical Connectors:**
- Carefully disconnect the electrical connector from the blower motor. You may need to press a tab or pull a clip to release it.
5. **Remove the Blower Motor:**
- Carefully pull the blower motor out of its housing. If it's stuck, gently twist or rock it to break any sealant or debris.
6. **Install the New Blower Motor:**
- Place the new blower motor into the housing. Ensure it sits flush and aligns with any mounting points.
7. **Reconnect Electrical Connectors:**
- Connect the electrical connector to the new blower motor, ensuring it clicks into place.
8. **Reattach the Blower Motor Housing:**
- Secure the blower motor housing with the screws removed earlier. Tighten them securely but avoid over-tightening.
9. **Reinstall Any Panels or Covers:**
- Replace any panels or covers that were removed to access the blower motor.
10. **Reconnect the Battery:**
- Reattach the negative terminal to the battery and tighten.
11. **Test the New Blower Motor:**
- Start the vehicle and test the blower motor at various speeds to ensure it operates correctly.
#### Common Pitfalls to Avoid:
- **Not Disconnecting the Battery:** Failing to disconnect can lead to electrical shorts.
- **Forcing Components:** If parts do not fit easily, double-check alignment rather than forcing them.
- **Ignoring Dust and Debris:** Clean any dust or debris from the blower motor housing before installing the new motor to ensure proper airflow.
- **Not Testing:** Always test the blower motor after installation to confirm proper function.
### Replacement Parts:
- **New Blower Motor:** Ensure it is compatible with your specific Toyota 2Z model.
- **Gasket or Sealant:** If the motor requires a gasket, ensure it is replaced to prevent air leaks.
By following these steps and precautions, you can successfully replace the blower motor on a Toyota 2Z.
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