A skid loader, skid-steer loader or skidsteer is a small, rigid-frame, engine-powered machine with lift arms used to attach a wide variety of labor-saving tools or attachments.
Skid-steer loaders are typically four-wheel vehicles with the wheels mechanically locked in synchronization on each side, and where the left-side drive wheels can be driven independently of the right-side drive wheels. The wheels typically have no separate steering mechanism and hold a fixed straight alignment on the body of the machine. Turning is accomplished by differential steering, in which the left and right wheel pairs are operated at different speeds, and the machine turns by skidding or dragging its fixed-orientation wheels across the ground. The extremely rigid frame and strong wheel bearings prevent the torsional forces caused by this dragging motion from damaging the machine. As with tracked vehicles, the high ground friction produced by skid steers can rip up soft or fragile road surfaces. They can be converted to low ground friction by using specially designed wheels such as the Mecanum wheel. Skid-steer loaders are capable of zero-radius, "pirouette" turning, which makes them extremely maneuverable and valuable for applications that require a compact, agile loader. Skid-steer loaders are sometimes equipped with tracks instead of the wheels, and such a vehicle is known as a multi-terrain loader. Unlike in a conventional front loader, the lift arms in these machines are alongside the driver with the pivot points behind the driver's shoulders. Because of the operator's proximity to moving booms, early skid loaders were not as safe as conventional front loaders, particularly during entry and exit of the operator. Modern skid loaders have fully enclosed cabs and other features to protect the operator. Like other front loaders, it can push material from one location to another, carry material in its bucket or load material into a truck or trailer.
The first three-wheeled, front-end loader was invented by brothers Cyril and Louis Keller in Rothsay, Minnesota, in 1957. The Kellers built the loader to help a farmer, Eddie Velo, mechanize the process of cleaning turkey manure from his barn. The light and compact machine, with its rear caster wheel, was able to turn around within its own length, while performing the same tasks as a conventional front-end loader.
The Melroe brothers, of Melroe Manufacturing Company in Gwinner, North Dakota, purchased the rights to the Keller loader in 1958 and hired the Kellers to continue refining their invention. As a result of this partnership, the M-200 Melroe self-propelled loader was introduced at the end of 1958. It featured two independent front-drive wheels and a rear caster wheel, a 12.9 hp (9.6 kW) engine and a 750-pound (340 kg) lift capacity. Two years later they replaced the caster wheel with a rear axle and introduced the M-400, the first four-wheel, true skid-steer loader. The M-440 was powered by a 15.5 hp (11.6 kW) engine and had an 1,100-pound (500 kg) rated operating capacity. Skid-steer development continued into the mid-1960s with the M600 loader.
The conventional bucket of many skid loaders can be replaced with a variety of specialized buckets or attachments, many powered by the loader's hydraulic system. These include backhoe, hydraulic breaker, pallet forks, angle broom, sweeper, auger, mower, snow blower, stump grinder, tree spade, trencher, dumping hopper, pavement miller, ripper, tillers, grapple, tilt, roller, snow blade, wheel saw, cement mixer, and wood chipper machine.
Some models of skid steer now also have an automatic attachment changer mechanism. This allows a driver to change between a variety of terrain handling, shaping, and leveling tools without having to leave the machine, by using a hydraulic control mechanism to latch onto the attachments. Hydraulic supply lines to powered attachments may be routed so that the couplings are located near the cab, and the driver does not need to leave the machine to connect or disconnect those supply lines.
The original skid-steer loader arms were designed using a hinge at the rear of the machine to pivot the loader arm up into the air in an arc that swings up over the top of the operator. This design tends to limit the usable height to how long the loader arm is and the height of that pivot point. In the raised position the front of the loader arm moves towards the rear of the machine, requiring the operator to move extremely close to or press up against the side of a tall container or other transport vehicle to get the bucket close enough to dump accurately. At the highest arm positions the bucket may overflow the rear of the bucket and spill directly onto the top of the machine's cab.
An extended reach design uses multiple hinges and parallel lifting bars on the loader arm, with the main pivot points towards the center or front of the machine. This allows the loader arm to have much greater operating height while retaining a compact design, and allows the vertical movement to be less of an arc and more straight-up vertical, to keep the bucket forward of the operator's cab, allowing safe dumping into tall containers or vehicles.
A skid-steer loader can sometimes be used in place of a large excavator by digging a hole from the inside. The skid loader first digs a ramp leading to the edge of the desired excavation. It then uses the ramp to carry material out of the hole. The skid loader reshapes the ramp making it steeper and longer as the excavation deepens. This method is particularly useful for digging under a structure where overhead clearance does not allow for the boom of a large excavator, such as digging a basement under an existing house. Several companies make backhoe attachments for skid-steers. These are more effective for digging in a small area than the method above and can work in the same environments. Other applications may consist of transporting raw material around a job site, or assisting in the rough grading process.
### Flywheel Resurfacing on a Toyota Skid Steer Loader (SGK6, SDK6, SDK8)
#### Theory Behind Flywheel Resurfacing
The flywheel is a critical component in the engine and transmission system. It helps to smooth out the power delivery from the engine to the transmission and is essential for clutch operation. Over time, the flywheel can become worn, warped, or damaged due to heat and pressure from the clutch engagement. This can lead to several issues:
1. **Clutch Slippage**: If the flywheel surface is uneven, the clutch may not fully engage.
2. **Vibration**: A warped flywheel can cause engine vibrations, leading to a rough operation.
3. **Increased Wear**: An uneven surface can accelerate wear on the clutch itself.
Resurfacing the flywheel restores its flatness and smoothness, ensuring proper engagement and operation of the clutch system.
#### Tools and Components Needed
1. **Flywheel Resurfacing Machine**: A specialized machine that grinds the flywheel surface to achieve the desired flatness.
2. **Torque Wrench**: For reassembling components to the correct specification.
3. **Basic Hand Tools**: Wrenches, sockets, screwdrivers, etc.
4. **Safety Equipment**: Gloves and safety glasses.
#### Steps to Resurface the Flywheel
1. **Preparation**:
- **Safety First**: Wear gloves and safety glasses.
- **Disconnect Battery**: Ensure the skid steer is powered down by disconnecting the battery.
2. **Remove the Flywheel**:
- **Access the Engine**: Open the engine compartment by removing any covers or panels that obstruct access.
- **Remove Clutch Assembly**:
- Loosen and remove bolts securing the clutch to the engine.
- Carefully pull the clutch assembly away to expose the flywheel.
- **Remove Flywheel Bolts**:
- Use a socket wrench to remove the bolts securing the flywheel to the crankshaft.
- Gently slide the flywheel off the crankshaft.
3. **Inspect the Flywheel**:
- Check for cracks, scoring, or significant wear. If any major damage is found, replacement may be necessary instead of resurfacing.
4. **Resurfacing Process**:
- **Set Up the Resurfacing Machine**: Follow the manufacturer's instructions to set the flywheel on the machine.
- **Adjust Settings**: Set the grinding speed and depth according to the machine's manual.
- **Begin Resurfacing**: Start the machine and allow it to grind the flywheel surface. Check periodically for flatness.
5. **Finish and Clean**:
- Once resurfaced, clean the flywheel with a degreaser to remove any debris or oil.
- Inspect the surface for smoothness and uniformity.
6. **Reinstallation**:
- **Reattach Flywheel**: Slide the resurfaced flywheel back onto the crankshaft.
- **Secure with Bolts**: Use a torque wrench to tighten the flywheel bolts to the manufacturer’s specifications.
- **Reinstall Clutch Assembly**: Align and secure the clutch assembly back onto the flywheel.
- **Reassemble Engine Compartment**: Replace any covers or panels removed during disassembly.
7. **Reconnect Battery**: Restore power to the skid steer by reconnecting the battery.
8. **Test Operation**: Start the engine and engage the clutch to ensure smooth operation without vibrations or slippage.
#### What Can Go Wrong
1. **Improper Resurfacing**: If not done correctly, the flywheel can end up uneven, leading to clutch issues.
2. **Overheating**: If the machine is used excessively without proper maintenance, the flywheel can warp again.
3. **Failure to Inspect**: Skipping the inspection step may lead to reinstallation of a damaged flywheel, causing more significant problems down the line.
### Conclusion
Flywheel resurfacing is an essential maintenance task that can significantly improve the performance and longevity of your Toyota Skid Steer Loader. By understanding the theory behind it, the necessary components, and the detailed steps involved, you can carry out this repair confidently.
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Replacing the head gasket on a Toyota Skid Steer Loader (SGK6, SDK6, SDK8) is a significant repair that requires careful attention to detail. Here’s a step-by-step guide to help you through the process.
### Theory Behind the Repair
**Head Gasket Function**: The head gasket seals the joint between the engine block and the cylinder head. It prevents coolant and engine oil from mixing and ensures that the combustion chamber is sealed, allowing for proper engine compression.
**Why Replace?**: A blown head gasket can lead to:
- Coolant leaks into the engine oil or combustion chamber, causing overheating and poor engine performance.
- Engine oil leaking into the coolant, leading to sludge formation.
- Loss of compression, resulting in reduced power and efficiency.
**Analogy**: Think of the head gasket like a seal in a jar. If the seal is broken, the contents will leak out, causing the jar to lose its effectiveness. Similarly, a blown head gasket leads to leaks that can damage the engine.
### Tools and Components Needed
1. **Tools**:
- Socket set (metric)
- Torque wrench
- Screwdrivers (flathead and Phillips)
- Pliers
- Gasket scraper or razor blade
- Engine hoist (if necessary)
- Coolant and oil catch pans
- Clean rags
2. **Components**:
- New head gasket (specific to your model)
- Cylinder head bolts (if recommended for replacement)
- Coolant and engine oil
- Cleaning solvent
### Step-by-Step Replacement Process
#### Step 1: Prepare the Workspace
- Ensure you have a clean, well-lit area.
- Gather all tools and components.
#### Step 2: Safety First
- Disconnect the battery to prevent electrical shorts.
- Wear safety goggles and gloves.
#### Step 3: Remove Engine Covers
- Remove any covers obstructing access to the cylinder head (if applicable).
- Use a socket to unscrew the bolts and set them aside.
#### Step 4: Drain Fluids
- Place catch pans under the engine.
- Drain coolant and oil by removing the respective drain plugs.
#### Step 5: Remove the Intake and Exhaust Manifold
- Disconnect any hoses or cables attached to the intake and exhaust manifold.
- Unscrew the bolts securing the manifolds to the cylinder head. Carefully lift them off and set them aside.
#### Step 6: Remove the Cylinder Head
- Loosen the cylinder head bolts in a crisscross pattern to avoid warping the head. Use the torque wrench to ensure a controlled release.
- Once all bolts are removed, carefully lift the cylinder head off the engine block. You may need an engine hoist for heavy heads.
#### Step 7: Clean Surfaces
- Use a gasket scraper to remove any remnants of the old gasket from both the cylinder head and engine block surfaces. Ensure they are clean and smooth.
- Wipe down with a clean rag and solvent to remove oil and debris.
#### Step 8: Install the New Head Gasket
- Place the new head gasket on the engine block. Make sure it aligns perfectly with the bolt holes and coolant passages.
#### Step 9: Reinstall Cylinder Head
- Carefully lower the cylinder head onto the new gasket. Ensure it’s seated properly.
- Insert and hand-tighten the new or cleaned head bolts.
#### Step 10: Torque the Cylinder Head Bolts
- Using a torque wrench, tighten the bolts according to the specific torque specifications for your model, usually in a crisscross pattern. Follow the recommended torque sequence (check the service manual).
#### Step 11: Reattach the Intake and Exhaust Manifold
- Position the intake and exhaust manifolds back on the cylinder head.
- Secure them with bolts and reconnect any hoses or cables you removed.
#### Step 12: Refill Fluids
- Refill the engine with oil and coolant. Check the manufacturer’s specifications for the correct types and quantities.
#### Step 13: Reattach Engine Covers
- Put any previously removed engine covers back in place and secure them with bolts.
#### Step 14: Reconnect the Battery
- Reconnect the battery terminals.
#### Step 15: Start the Engine
- Start the engine and let it idle. Monitor for leaks and listen for any unusual noises.
- Check the temperature gauge to ensure the engine is not overheating.
### Potential Issues
- **Improper Torque**: Not torquing the bolts correctly can lead to another blown gasket.
- **Warped Cylinder Head**: If the cylinder head is warped, it may need machining or replacement.
- **Coolant Leaks**: Check for leaks post-repair to ensure the gasket was installed correctly.
### Conclusion
Replacing a head gasket on a Toyota Skid Steer Loader is a challenging task, but by carefully following these steps and understanding the function of each component, you can effectively complete the repair. Always refer to the service manual for specific torque specifications and procedures for your particular model.
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To perform a transmission fluid pressure test on a Toyota Skid Steer Loader (SGK6, SDK6, SDK8), you need to understand the theory behind how transmission fluid pressure affects the operation of the machine's hydraulic system. Here’s a concise overview of the process and the reasoning behind it.
### Theory:
1. **Transmission Function**: The transmission in a skid steer loader controls the flow and pressure of hydraulic fluid, which is essential for the movement of the machine's wheels or tracks. The pressure of the fluid directly influences the performance and responsiveness of the transmission.
2. **Hydraulic Pressure**: The hydraulic system relies on maintaining specific pressure levels for optimal operation. Low or fluctuating pressure can indicate issues such as leaks, blockages, or failing components (e.g., pumps, valves).
3. **Testing Pressure**: A pressure test is designed to measure the output pressure of the hydraulic system when the machine is running. This helps identify whether the transmission is functioning correctly or if there are faults that need addressing.
### Steps to Perform Transmission Fluid Pressure Test:
1. **Preparation**:
- Ensure the machine is on a level surface and secured.
- Gather necessary tools: pressure gauge, adapters, wrenches, and safety gear.
2. **Locate Pressure Tap**:
- Identify the pressure test port on the transmission. This is usually located on the transmission case or hydraulic control valve.
3. **Install Pressure Gauge**:
- Remove the plug from the pressure tap.
- Connect the pressure gauge using the appropriate adapter, ensuring it is secured to prevent leaks.
4. **Start the Machine**:
- Start the skid steer loader and allow it to reach operating temperature. This ensures that the hydraulic fluid is at the correct viscosity for accurate readings.
5. **Observe Pressure Readings**:
- Monitor the pressure gauge while operating the machine in various modes (e.g., forward, reverse, and under load).
- Compare the readings against the manufacturer’s specifications for normal operating pressure.
6. **Analyze Results**:
- If the pressure is within specifications, the hydraulic system is functioning properly.
- If the pressure is too low, it may indicate issues like a failing pump, clogged filter, or internal leaks.
7. **Correcting Faults**:
- Based on the findings, repairs may involve:
- Replacing a worn or damaged pump to restore proper fluid flow.
- Cleaning or replacing filters to eliminate blockages.
- Repairing leaks in hoses or seals to maintain system integrity.
8. **Re-Test**:
- After performing repairs, repeat the pressure test to confirm that the issues have been resolved and the hydraulic system is operating within the desired pressure range.
### Conclusion:
By understanding the relationship between transmission fluid pressure and the overall function of the hydraulic system, you can accurately diagnose and repair issues affecting the performance of a Toyota Skid Steer Loader. The pressure test is a critical diagnostic tool that informs the necessary repairs to restore optimal operation.
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